Important Benefits of Using TMR Method (3 Cubic Meter Fixed Feed Mixer)
Nowadays, with the advancement of technology and research conducted by specialists, it has been proven that using feed mixers for livestock feed is highly significant. This is because all the feed components are evenly mixed, preventing digestive problems in livestock, such as infections, metabolic constipation, acidosis, and ketosis. Additionally, feed wastage is minimized, and the mixed feed becomes easier to digest.
In summary, if all materials are not properly mixed, it can lead to serious problems. For example, if additives or any medicinal supplements are excessively high or extremely low in the final feed, this could result in livestock illness or even death.
The creation of feed mixers in livestock farming by Techno Dam Sanat has marked a significant innovation in preparing feed and improving both quality and efficiency in production. It is crucial to note that not using feed mixers can lead to increased labor-intensive and costly production activities. Consequently, this results in higher prices for dairy products, meat, and other related items.
Mechanism and Features of Techno Dam Sanat Livestock Feed Mixers
The feed mixer (feed dispenser) with two horizontal augers is a tractor-mounted machine equipped with a spiral and chain speed reducer system. It features a Persian menu weighing system with the ability to connect to a USB for programming, unloading, and generating reports. It also has adjustable height settings for the unloading and loading system at the back of the device using hydraulic and mechanical systems.
Thus, the augers (spirals) inside the Techno Dam Sanat feed mixers are uniquely designed to mix fodder and any dry materials and minerals of various sizes and dimensions. These augers, with their rotation and special blades, shred and mix the materials into a completely homogeneous (uniform) mixture.
Additional Features Installable on Feed Mixers
Magnet System for Attracting Metal Objects in Feed:
Nowadays, one of the factors causing illness and even the death of some livestock is the ingestion of metal fragments and wires. These indigestible pieces of metal enter the liver, stomach, and intestines of the animal, leading to damage and, in some cases, internal bleeding. This can ultimately result in the death of the animal.
Display equipped with USB port and SMS capability: To prepare optimal livestock feed, the predetermined sizes of forage and additives must be accurately determined and measured. For this purpose, electronic scales are installed on feeder mixers to specify the amounts of additives in the forage. The electronic weighing system includes 3 or 4 load cells and a display, which measures and displays the weight of the additives and the total weight of the livestock feed.
Hydraulic Loader Bucket for Facilitating Feed Loading: Equipped with a rear loader bucket for easy loading and weighing of feed. Loader bucket capacity: 200 kg. Controlled by a hydraulic system with 2 jacks. Capability to weigh feed in the bucket.
Use of stainless steel sheet in the device floor: Wear-resistant sheet to prevent body corrosion (wagon)
What is a livestock feeder mixer?
A feeder mixer is one of the essential pieces of equipment in the livestock farming industry. It is a machine used to mix various types of animal feed ingredients and chop forage uniformly and in the shortest possible time. It plays a significant role in ensuring proper nutrition for livestock. Nowadays, various models of feeder mixers are available on the market.
Using a high-quality livestock feed mixer can lead to increased production and efficiency while improving the health of the animals. Feeder mixers enhance the feeding process by ensuring the feed is evenly mixed, which contributes to better and more organized feeding practices.
What specifications should a good mixer have?
To choose a suitable feed mixer for livestock farming, you need to consider the type, size, capacity, price, and quality of the machine. Additionally, it’s important to pay attention to the needs of the livestock, the type of feed and forage, the location and environmental conditions of the farm, and the feeding system you intend to implement. Below, we explain some key features of a livestock feed mixer.
Uniformity of Mixing (Strong Mixer): One of the key features of an appropriate livestock feed mixer is its ability to create a uniform and integrated mix of forage (animal feed). This feature is crucial because livestock require a balanced combination of feed and forage for growth and health.
Ability to Mix Different Feeds: A suitable feed mixer should be capable of mixing various animal feeds, including forage, corn, barley, minerals, and more. This feature allows the feed mixer to create blends tailored to the needs of different types of livestock, thereby increasing production.
High Capacity and Efficiency: Feed mixers typically have a large capacity for producing animal feed, allowing farmers to feed a large number of animals in a very short time. This feature also enhances efficiency in energy and time consumption and reduces costs for producing animal feed.
Reduction of Material Waste: Since the feed mixer mechanically mixes the materials, the likelihood of material waste is reduced, helping to decrease material loss and increase efficiency, thus reducing the cost of feeding animals.
Adjustability and Programmability: Many feed mixers have features that allow for adjusting the mixing speed and different feed ratios. This enables farmers to prepare diverse feed mixtures for their animals, meeting their specific needs.
Ease of Use and Maintenance: The simplicity of design in feed mixers is an important advantage in terms of use and maintenance for farmers, making repairs and servicing easier.
Technology and Software: Some of the more advanced models of feed mixers come with control software that allows for more precise remote monitoring and better control of the mixing process for the animals.
Precision in Measuring Ingredients: Many feeder mixers are equipped with precise measurement systems that allow farmers to combine ingredients with very accurate and suitable ratios.
Key Benefits of Using the TMR Method (Feed Mixer):
- Improved Feed Quality: This method enhances the quality of the feed, leading to a significant increase in milk and meat production.
- Increase in Milk Production: Milk yield increases by 5% to 10% with the use of this device.
- Higher Milk Output: Using a feed mixer in cow nutrition results in an increase of milk production between 500 to 900 kilograms per cow during a lactation period.
- Better Milk Composition: The fat and protein content of milk improves with the increase in dry matter, giving the final product a better taste.
- Efficient Herd Management: It facilitates better control and management of herd grouping, preparation of suitable rations (forage), and precise feed management, minimizing human error.
- Reduced Labor Requirements: The need for manual labor decreases significantly.
- Lower Dependency on Skilled Workers: The requirement for specialized human resources is greatly reduced.
- Balanced Nutrition for Cows: Cows receive a defined amount of forage and concentrate necessary for optimal health. It also reduces the chances of selective feeding behavior and feed sorting during mealtime.
Features of Techno Dam Sanat Feeder Mixer:
- Use of durable steel for the tank
- High speed and low wear due to the use of two horizontal augers
- Uniform forage cutting and preservation of feed quality
- Ability to discharge load in various directions
- Uniform forage cutting and preservation of feed quality
- Ability to discharge feed in two different directions (customizable)
- Magnet system to separate metals from TMR feed (customizable)
- Programmable intelligent weighing system (customizable)
- Equipped with a hydraulic bucket with a capacity of 200 kg
- Equipped with a planetary gearbox and independent hydraulic system
- Extremely sturdy chassis and body with high durability
- Equipped with a conveyor belt for feed discharge (chain type)
Types of Feed Mixers Based on Mixing Method
What is a Vertical Feed Mixer?
The vertical feed mixer not only performs the TMR (Total Mixed Ration) process but also transfers materials. In this way, livestock feed and minerals are separately and sequentially poured into the feed mixer device. The feed mixer, through its cutting and mixing mechanism, thoroughly mixes the ration and, using the transfer mechanism (conveyor belt), directs the materials out to the feeding area.
The vertical feed mixer has a vertically shaped tank that usually contains one to three central augers (depending on the tank capacity and cubic meter volume). The rotation power and movement ability of the augers are provided by a planetary gearbox.
The precision and speed of mixing different types of forage in a vertical feed mixer are high, and during the distribution of the ration, the system works completely standard. The vertical feed mixer has better efficiency than the horizontal feed mixer during the discharge of forage, which might be one of the reasons for using a vertical feed mixer and its advantage over the horizontal feed mixer.
What is a Horizontal Feed Mixer?
A horizontal feed mixer is one of the types of feed mixers used in livestock farming that is highly efficient in its category. The horizontal feed mixer is designed to distribute animal feed in a mixture that is completely uniform and homogeneous.
Horizontal feed mixers can be produced in small, medium, and large sizes and used in farms with varying capacities.
Horizontal feed mixers are operated by a tractor and powered with the help of a PTO (power take-off) shaft.
Fixed Dairy Feed Mixers
The fixed TMR (Total Mixed Ration) feeder mixer is designed and manufactured to produce livestock feed using a thoroughly mixed ration method, known as TMR.
The fixed feeder mixer is designed and manufactured to meet the needs of dairies that have limited space for tractor maneuvering, or where acquiring a tractor or towing vehicle is not feasible.
As the name suggests, these types of feeder mixers are installed at a specific fixed location and are operational there. Fixed feeder mixers are available in capacities ranging from 3 to 40 cubic meters.
Features of Techno Dam Sanat Feeder Mixer:
- Use of durable steel for the tank
- High speed and low wear due to the use of two horizontal augers
- Uniform forage cutting and preservation of feed quality
- Ability to discharge load in various directions
- Uniform forage cutting and preservation of feed quality
- Ability to discharge feed in two different directions (customizable)
- Magnet system to separate metals from TMR feed (customizable)
- Programmable intelligent weighing system (customizable)
- Equipped with a hydraulic bucket with a capacity of 200 kg
- Equipped with a planetary gearbox and independent hydraulic system
- Extremely sturdy chassis and body with high durability
- Equipped with a conveyor belt for feed discharge (chain type)
Mobile Feeder Mixer (Equipped with Wheels) in Various Capacities
The mobile feeder mixer can be transported using a tractor or other towing vehicles. In large-scale cattle farms where there is sufficient space for a tractor to move, the feeder mixer can be transported to the feeding area and used for dispensing feed directly on-site.
Mobile feeder mixers are designed and available in capacities ranging from 3 cubic meters to 23 cubic meters.
User Experience with Technodam Sanat Livestock Feeder Mixer
Many livestock farmers who have used the Technodam Sanat livestock feeder mixer have expressed complete satisfaction with its performance and efficiency. They have reported that by using these machines, they were able to significantly reduce their time and costs while increasing the productivity of their livestock. Additionally, numerous users have highlighted the high-quality construction and durability of these machines, which has allowed them to operate for extended periods without the need for repairs or replacements.
After-Sales Services
- Providing general technology and business consultation services.
- Offering the most suitable plan and equipment tailored to our customers’ needs.
- Designing and manufacturing machines according to customers’ specific requirements.
Post-Sales Services
- Thorough inspection of the machine during each work process—quality is our top priority.
- Assisting customers in building the equipment foundation.
- Dispatching engineers for equipment installation, troubleshooting, and on-site training for line operators.
- Regular follow-ups with customers to resolve production issues and provide ongoing support.
With over 15 years of experience, we deliver exceptional pre-sales and after-sales services to our valued customers.
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