Livestock Concentrate Production Line
Nowadays, concentrate production lines serve as a critical source for producing healthy and specialized feed for various livestock. With advancements in science and the recognition of the role of nutrition in boosting profitability for livestock farming operations and its economic impact, along with the development of related fields, livestock nutrition has emerged as a distinct global industry. Consequently, the construction of machinery and equipment for producing concentrate feed has become a necessity for industry professionals. Industrial Trading Company, with its extensive experience in manufacturing industrial equipment, has taken steps to produce livestock concentrate production lines to meet the needs of farmers. These devices are advanced and designed based on the latest technologies. , with the assistance of skilled and experienced engineers, offers high-quality concentrate production lines in compliance with global standards for product quality management systems (ISO 9001) to its valued customers.
In this article, we aim to discuss livestock concentrate production equipment and familiarize ourselves with their benefits and features. However, before delving into this topic, we must first understand what livestock concentrate is and what role it plays in raising different types of animals. Concentrate is one of the essential and healthy food sources used in modernized and mechanized livestock farming systems for proper nutrition and ensuring the animals receive all the necessary nutrients. Concentrate contains valuable nutritional ingredients for fattening livestock, including high amounts of protein and fiber. This enriched feed is commonly used alongside forage to ensure optimal nutrition for the animals. Generally, livestock concentrate is composed of essential minerals, carbohydrates, vitamins, and fats required for animal health.
Application of Animal Feed Concentrate Production Line
With the ever-increasing population of the world, the demand for various food products is growing day by day. In line with this upward trend, the process of raising different livestock has also gained more momentum. Today, countries are considering long-term and advanced plans to ensure food supply. Establishing modern and mechanized livestock farms is one of the ways to meet people’s demand for protein products.
These units utilize the latest technological advancements to achieve high production rates within a specific timeframe. The use of equipment such as concentrate production lines in livestock, poultry, and dairy farms ensures optimal feeding of animals and boosts production efficiency. Animal feed concentrate machines are available in various capacities based on customer needs, allowing users to choose according to the quantity of their livestock. It is worth mentioning that these concentrate production machines can be used in facilities that raise various types of livestock, including cattle, sheep, camels, poultry, fish, and other animals.
Different Sections of the Livestock Concentrate Production Line
Every industrial machine or production line consists of various sections, and understanding the function of each component offers significant benefits for users and operators of the equipment. In this section, we will introduce and explain the functionality of each part of the livestock concentrate production line.
Raw Material Input Section
This section, also known as the input area, is designed in the form of a large hopper where raw materials such as soybean seeds, sesame seeds, baking soda, cottonseed, calcium carbonate, nutritional supplements, bran, beet molasses, and more are fed into the machine’s container. The capacity of this section corresponds to the production capacity of the machine, and it is made from approved materials such as stainless steel, ensuring hygiene and animal health standards. One of the advantages of using stainless steel in various sections of the production line is the ease of washing and cleaning the equipment.
Production Line Mill
In the livestock feed concentrate production line, the mill is one of the main components of the system. It grinds all incoming raw materials and converts them into powdered form. As you know, livestock feed concentrate is a solid, compressed food. To achieve this form, all the components need to be in powdered form. The mill operates with sharp and durable blades that effortlessly pulverize all the incoming materials into powder.
Pelleting System
Pellet formation is the final stage in the production of livestock feed concentrate. After grinding the raw materials into powder and mixing them together, they enter the pelleting section. In this stage, the powdered concentrate is compressed with the help of special equipment and steam into a solid form. During this compression process, the concentrate undergoes cooking under pressure and heat, resulting in a sterilized product. The final operation involves cooling and cutting the resulting pellets into smaller pieces, which are then sent to the packaging and feed storage section.
Device’s Electric Motor
The electric motor is the energy provider, facilitating kinetic power for various sections of the production line. It converts electrical energy into kinetic energy. The power and capacity of the electric motor are designed to match the production capacity of the line. Company utilizes only the highest-quality brands to enhance the efficiency of the production line.
Body and chassis of the animal feed concentrate production line
The body of industrial equipment reflects the quality and appearance, indicating the overall grade of the machinery. In constructing the production line body, company has adhered to global standards, utilizing the highest quality materials. The chassis, which provides stability and durability, is made of sturdy, anti-corrosion metals. The production line, along with its chassis, is equipped with a ladder to allow the operator access to the raw material input tank.
Prerequisites for the installation and operation of the animal feed concentrate production line
Installing and operating industrial machinery depends on the type of equipment and its production output, requiring specific conditions and facilities. The animal feed concentrate production line consists of equipment with components assembled onto a single machine. Due to its industrial nature, this production line requires an appropriate environment with adequate dimensions to accommodate and hold the machinery. The size and height of the equipment are substantial, meaning users must provide a suitable space or industrial hall for installation. The machine’s power source for the concentrate-making operations is electricity, supplied according to the capacity and power requirements of the production line.
As mentioned, concentrate is a mixed feed for livestock, produced from various ingredients in specific proportions. Therefore, it is essential for the operator or workforce assigned to the machine to have the necessary skills for operating the equipment and producing animal feed concentrate. Depending on the production capacity, concentrate devices can operate efficiently with a minimum of two operators. Lastly, due to its industrial nature, it is recommended to utilize skilled workers familiar with the equipment for its installation.
Economic Justification for the Livestock Concentrate Production Line
Using industrial machinery not only accelerates the desired processes but also enhances product quality, reduces costs, facilitates production planning and coordination, increases operational efficiency, saves time, and more. As mentioned, preparing livestock feed, especially on a large scale, is a time-consuming and costly task for those involved in this industry.
The application and use of equipment such as a concentrate production line in these facilities can lead to proper and highly specialized livestock feeding, offering numerous advantages to producers. Moreover, employing a concentrate production line for establishing a business is economically justified. This is because, with the advancement and growing knowledge of livestock farmers today, the use of prepared feed and concentrate has gained significant popularity and has become a highly profitable business. Additionally, it should be noted that concentrate feed is now considered one of the primary sources of nutrition for various types of livestock.
Features of Livestock Concentrate Production Line
- Construction of the production line using advanced technology
- Production of nutritional, engineered feed tailored to the dietary needs of livestock
- Reduction in costs for livestock feed and labor
- Equipped with modern mixers for uniform and homogenized feed production
- Capability to formulate livestock feed based on growth and development stages
- Manufactured using high-quality parts to ensure durability and long service life of the production line
- Equipped with a robust frame and body made from anti-corrosion and anti-abrasion materials
- High efficiency in producing large quantities of livestock concentrate with varying formulas
- Production of machines adhering to reputable international standards, such as ISO 9001
- concentrate production line includes a one-year unconditional warranty and ten years of reliable after-sales service
